Principle of Operation confocal sensor (PDF Download)

The light source is projected by the object lens on the sample's surface. The reflected light is collected by the very same lens, focused by the collimator lens and deflected by a beam splitter towards a tiny detector. The object lens continuously scans the measurement range of the sensor. The illumination density is extraordinary high if the sample's surface is exactly in-focus. Due to the conical shape of the light leaving the object lens, the illuminated surface increases with the square of the displacement and the illumination density decreases by the same order. The image of the illuminated surface is projected onto the detector. In the surface is exactly in-focus, all of the light of the image reaches the detector. In case of de-focus, the energy is distributed in a large area around the detector, leading to a small detector signal. The imaging back on the detector also exhibits quadratic decay beyond the focus. Altogether, the optical properties result in a pronounced intensity signal at the true focal position.
In the confocal sensors, the object lens oscillates over the whole measurement range. The sensor's electronics determines the instant of the detector's signal maximum and calculates the profile value.